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How Item-Level Supply Chain Data Protects Food Safety and Reduces Waste

Every global supply chain faces constant pressures from economic shifts, tariffs, and logistics challenges. However, disruptions in the food supply chain carry unique consequences. They don’t just impact bottom lines — they can lead to food insecurity, price spikes, widespread waste, and even create uncertainty about food safety. A single delay or temperature spike can result in spoiled produce, unsafe products, or empty shelves.

In the U.S. alone, food travels an average of 1,500 miles before reaching consumers, and every mile introduces risks. Managing this complexity requires more than just traditional tracking methods. Without accurate, item-level data, grocers and suppliers are forced to operate in the dark, making it difficult to respond quickly to potential disruptions.

### The Data Accuracy Gap in Food Supply Chains

A 2025 survey conducted by Impinj of supply chain leaders in the food and grocery sectors validated this challenge. While 90% of respondents believe their organization is equipped to drive accurate supply chain visibility, only one-third actually have a consistent, 360-degree, real-time view. This data accuracy gap makes it difficult to anticipate issues or respond quickly when disruptions occur — and it comes with a serious cost.

### Closing the Data Accuracy Gap with Item-Level Visibility

To manage these challenges, many organizations are turning to item-level visibility technologies such as RAIN RFID, which have become increasingly present across food supply chains.

Unlike traditional barcodes that require manual line-of-sight scanning, RAIN RFID tags can be attached to or embedded in packaging and read in bulk. Employees can count thousands of items in seconds and generate rapid inventory reports, increasing the likelihood of identifying errors before they become problems.

Major food retailers are already seeing results. Chipotle, for example, has adopted RFID to track food shipments to its 3,300 restaurants, while Kroger plans to deploy it enterprise-wide to support its omnichannel purchase strategy and improve inventory accuracy.

Technology like RAIN RFID isn’t just a tool — it’s a foundation for proactive management. More precise item-level information unlocks several opportunities for grocers, including more targeted recalls, optimized inventory, and minimized waste. With this level of visibility, grocers can move from reacting to problems to strategically managing them, whether responding to a major recall or reducing everyday waste.

### Food Safety and the Cost of Blind Spots

Food safety has always been a top priority for grocers, especially as regulations evolve. Last year, the FDA postponed the compliance date for its Food Traceability Rule — a decision supported by many in the industry grappling with supply chain complexity. But delayed compliance requirements don’t eliminate risk.

Recalls are expensive, time-sensitive, and widely disruptive. They illustrate how data blind spots can escalate risks quickly. In Q3 2025, the FDA logged 145 food recalls — its second-highest quarterly total since 2020.

When grocers lack item-level visibility, even a single recall can trigger massive over-removal of products. Without knowing exactly which pallets or shipments are affected, or where those items are located on shelves, retailers may be forced to discard entire batches of product — including items that are safe.

This over-removal not only amplifies financial losses but also undermines consumer trust and increases waste.

However, item-level visibility technologies like RAIN RFID enable retailers to gain a detailed record of each product’s journey — from supplier to shipment to shelf. In the event of a recall, RAIN RFID can help brands remove only the affected items, reducing unnecessary food waste.

### The Billions Lost to Everyday Waste

Routine spoilage and waste drain billions from grocery operations. Managing perishables across departments is inherently complex, and visibility gaps only make it worse.

ReFED, a U.S.-based nonprofit committed to reducing food loss and waste, estimated that the cost of surplus and wasted food for businesses and consumers reached a staggering $473 billion in 2022 alone.

Last year, grocery and supply chain leaders felt the impact. According to Impinj’s 2026 report, 75% cited waste reduction as a major challenge, and respondents estimated losing an average of $79 million annually to food waste and spoilage.

Addressing these challenges requires more than just better forecasting. It demands item-level visibility into every product’s journey throughout the supply chain.

RAIN RFID offers a practical way to close these visibility gaps, helping grocers track inventory and optimize it before it goes to waste.

### Building a Smarter Food Supply Chain

While the food supply chain faces time-sensitive challenges and heavy regulation, innovative technologies are making it easier to manage operations, improve efficiency, and build resilience.

By leveraging item-level visibility through RAIN RFID, grocers and suppliers can close the data accuracy gap, create smart solutions for food safety, and reduce waste.

The result is a smarter, more reliable food system that reduces losses and enables grocers to focus on delivering streamlined customer experiences.

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